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truck wnt start.
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cowboy_22
New User
| Posts: 25
| Joined: 01/09
Posted: 03/15/09 03:55 PM
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my 96 chevy will not start by itself. the only way i can get it to start is if i spray starting fluid onto the air filter and then it will finally turn over. i have changed the spark plugs thinking it was them. did not help at all. i replaced the fuel filter and that wasnt the problem either. it just seems weird that if i spray starting fluid on the filter it starts fine and runs fine. and if i turn the truck off and try to start it again it fires right back up. i have replaced the distributor and still have this problem. i dnt know if its a timing issue or if it would be my fuel pressure regulator. if anybody has any info i would be very happy.
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04-Z71
Guru
| Posts: 1026
| Joined: 09/08
Posted: 03/16/09 08:04 AM
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this sounds like a psi issue not spark or air probably gonna be pump or the psi regulator
-------------------------------------------------------------------------------- You know I love you all (in a manly non sexual way) Spawn_X
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YZ250JV
User
| Posts: 88
| Joined: 01/09
Posted: 03/16/09 08:22 AM
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cowboy_22: my 96 chevy will not start by itself. the only way i can get it to start is if i spray starting fluid onto the air filter and then it will finally turn over. i have changed the spark plugs thinking it was them. did not help at all. i replaced the fuel filter and that wasnt the problem either. it just seems weird that if i spray starting fluid on the filter it starts fine and runs fine. and if i turn the truck off and try to start it again it fires right back up. i have replaced the distributor and still have this problem. i dnt know if its a timing issue or if it would be my fuel pressure regulator. if anybody has any info i would be very happy.
Check the fuel pump pressure. The fuel pump could be bad. I had the same problem with my 91. The truck would start but then die and then I'd start it back up again and it'd run but would only produce about 5lbs of pressure. If you have the vortec motor, the pressure should be around the 40lb range or more to be sufficient. The TBI is alot less. If the pressures aren't within range it causes the problem you have. Bad thing is, I had to install a new pump in my 91 twice, sometimes a new one don't work right. Good luck.
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cowboy_22
New User
| Posts: 25
| Joined: 01/09
Posted: 03/16/09 02:02 PM
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i have hooked up the fuel pressure gauge to the fuel rail and with the key turned to the one position it kicks out 50 psi with the truck running its between 55 to 60 psi. could it be the fuel regulator. and if so how hard is that to change out?
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04-Z71
Guru
| Posts: 1026
| Joined: 09/08
Posted: 03/16/09 02:29 PM
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when you turned it off what did the gauge do
-------------------------------------------------------------------------------- You know I love you all (in a manly non sexual way) Spawn_X
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cowboy_22
New User
| Posts: 25
| Joined: 01/09
Posted: 03/16/09 02:42 PM
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it stayed at 50 psi
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YZ250JV
User
| Posts: 88
| Joined: 01/09
Posted: 03/16/09 05:18 PM
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cowboy_22: it stayed at 50 psi
Have you checked the injectors at all for any clogs aor debri? It should run or atleast start with 50psi with no problems. Sounds kinda weird to me. I will think about it for a bit and see what I can figure out.
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Posted: 03/17/09 08:04 AM
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it hase to be a sensor or wireing problem. did it just start doing this all of the sudden?
[X] Give Er Hell [X]
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cowboy_22
New User
| Posts: 25
| Joined: 01/09
Posted: 03/20/09 04:26 AM
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well i figured i might as well drop the tank and put a new fuel pump and assembly in the truck. but me bein a dummy i had a full tank of gas and dropped the tank by myself witch was not that fun. but that seemed to be the problem. thanks all you guys for tryin to help me with this problem. now all i need to do is figure out haw to change out the o-ring in the tail shaft. and were im leakin oil.
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04-Z71
Guru
| Posts: 1026
| Joined: 09/08
Posted: 03/20/09 06:35 AM
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hey whats the PSI with the new pump
-------------------------------------------------------------------------------- You know I love you all (in a manly non sexual way) Spawn_X
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Jungleboy4
Enthusiast
| Posts: 289
| Joined: 06/08
Posted: 03/20/09 10:13 AM
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It could also be the relay for the fuel pump. A friend of mine has the same problem, goes trough relays like crazy. With the engine running feel the relay, if it's really hot that's your problem. If that's the problem change it imediatly or it'll burn up your pump.
------------------------------------------------------------ '75 CJ5, Chevy 327, SR4, twin stick D300, D44&D30 with OX lockers, sitting on 3" lift and 33's.
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fatguy4X4
Enthusiast
| Posts: 524
| Joined: 05/08
Posted: 03/20/09 04:37 PM
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tailshaft output seal on the back of x-fer? drop drive shaft, use either a seal puller(slide hammer type) or gently peel it out with a sharp chisel and hammer if it just won't cooperate. I've even used a small 2 jaw gear puller with the jaws flipped. to install new seal: start it by hand, use old seal with a bigass socket to hammer it home.
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cowboy_22
New User
| Posts: 25
| Joined: 01/09
Posted: 03/21/09 08:27 AM
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the psi on the new pump is 80-90 psi
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Jungleboy4
Enthusiast
| Posts: 289
| Joined: 06/08
Posted: 03/22/09 05:30 AM
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cowboy_22: the psi on the new pump is 80-90 psi
Actually 55-65 psi is normally opperating range on a 96 Chevey, and it shoulnt drop more than a pound every five minutes after it's shut off. 5 pounds in an hour is still acceptiable. Did you check that relay? If you put in a new pump, and you have the promblem withj the relay I stated earlier, the pump will burn up in about 2 weeks. Trust me, my buddy went through 3 pumps before we figured it out, and dropping the fuel tank 4 times inside a month sucked.
------------------------------------------------------------ '75 CJ5, Chevy 327, SR4, twin stick D300, D44&D30 with OX lockers, sitting on 3" lift and 33's.
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blaze.79
New User
| Posts: 2
| Joined: 03/09
Posted: 03/24/09 01:10 AM
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actually sounds like a throttleposition sensor is faulty
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